Custom Built

Control Panels, MCC & Automation

Custom Panel Fabrication, VFD Integration & PLC Automation Engineering

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Engineering Overview

Qatar Approved Engineering

Industrial automation and reliable motor control are essential for pumps, fans, cooling towers, and manufacturing facilities. BANAN International designs, fabricates, and commissions custom electrical control panels and automation switchboards tailored to the demanding operating conditions of the Gulf region.

Our panel engineering division builds Form 2, Form 3, and Form 4 Motor Control Centers (MCC), Variable Frequency Drive (VFD) bypass panels, Soft Starter enclosures, Automatic Transfer Panels, and programmable logic controller (PLC) automation systems. Every panel undergoes stringent dielectric voltage testing, functional logic testing, and temperature rise verification before site delivery.

Scope of Works & Deliverables

Every project is delivered as a complete turnkey solution executed by certified in-house engineering teams:

Motor Control Centers (MCC) in Form 2, Form 3b & Form 4b Segregations

Variable Frequency Drive (VFD) Panels with Harmonic Chokes & Dual Bypass

Soft Starter Panels for Heavy Industrial & Water Pumping Applications

Programmable Logic Controller (PLC) & Touchscreen HMI Automation Cubicles

SCADA & BMS Protocol Integration (Modbus, BACnet, Profibus, Ethernet/IP)

Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT)

Our 5-Step Project Execution Lifecycle

We maintain structured quality gates from initial design calculations to final authority handover:

Control Logic & Motor Load Engineering

Determining motor kW ratings, duty cycles, interlocking logic, communication protocols, and IO lists.

Schematic Design & Enclosure Layout

CAD wiring schematics, busbar sizing, thermal dissipation calculations, and front door layout.

Panel Assembly, Busbar Bending & Wiring

Precision copper busbar punching, component DIN-rail mounting, numbered ferrule wiring, and labeling.

Factory Acceptance Testing (FAT)

High voltage insulation testing (dielectric test), simulated signal IO testing, and sequence verification.

Site Installation & Commissioning (SAT)

On-site cable terminations, VFD parameter tuning, PLC communication verification, and full-load motor runs.

Key Advantages & Assurance

Assembled with premium global switchgear components (Schneider, ABB, Siemens, Danfoss)

IP54 / IP55 / IP65 enclosures with forced filtered ventilation or industrial AC cooling

Reduced motor inrush currents, extending pump and motor mechanical lifespans

Complete as-built schematics, wire ferrule numbering, and ladder logic documentation

Codes, Standards & Authority Compliance

Strict adherence to Qatar statutory regulations and international engineering guidelines:

IEC 61439-1 & IEC 61439-2 Low-Voltage Switchgear Assemblies

IEC 60204 Safety of Machinery - Electrical Equipment

Kahramaa Motor Control Specifications

NEMA / IP Enclosure Protection Classifications

Frequently Asked Questions

What is the benefit of a VFD panel over a direct-on-line (DOL) starter?

A VFD (Variable Frequency Drive) allows precise speed control of motors, eliminates massive electrical inrush spikes, reduces mechanical wear on pumps and belts, and saves up to 40% in electrical energy consumption.

Can you integrate your control panels with existing Building Management Systems (BMS)?

Ready to Start Your Control Panels, MCC & Automation Project?

Our Grade-A certified engineers are ready to assist with design, authority approvals, and installation across Qatar.

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